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What is the lifespan of a plastic pallet?
 Apr 18, 2025|View:473

plastic pallet

As a core tool in modern warehousing and logistics, the lifespan of plastic pallets directly impacts a company's operational costs and efficiency. With 30 years of industry experience, Xuan Sheng Plastic Technology will deeply analyze the key factors affecting the lifespan of plastic pallets for you and share how to maximize their value through scientific selection and maintenance.


1. Four Core Factors Affecting the Lifespan of Plastic Pallets

Material and Process

The lifespan of plastic pallets is directly related to their raw material composition and production process. XuanSheng uses high - density polyethylene (HDPE) or polypropylene (PP) as the base material and optimizes the structure through self - developed lightweight technology to ensure that the pallets reach the leading level in the industry in terms of impact resistance, corrosion resistance, and anti - aging performance.


Operating Environment and Load Intensity

  • Temperature: Long - term exposure to extreme environments outside the range of - 25°C to 60°C will accelerate material aging.

  • Chemical Corrosion: When in contact with strong acids, strong alkalis, or oil stains, a more corrosion - resistant material (such as HDPE) should be selected.

  • Load Management: Overloading or impact - type handling will shorten the lifespan. It is recommended to choose models with suitable dynamic and static load capacities according to actual needs.


Design Structure

Xuan Sheng's patented designs (such as grid - shaped reinforcing ribs and anti - slip bases) can effectively disperse pressure and reduce stress concentration, thus extending the service life.


Maintenance Method

Operations such as regular cleaning, avoiding exposure to the sun, and standardized stacking can extend the lifespan by more than 30%.


2. Plastic Pallets vs. Wooden Pallets

According to the customer case data of Xuan Sheng:


  • Average Lifespan of Plastic Pallets: 5 - 10 years (high - quality HDPE materials can reach 15 years).

  • Average Lifespan of Wooden Pallets: 1 - 3 years (problems such as moisture absorption, insect infestation, and cracking are frequent).
    Although the initial cost of plastic pallets is higher, their long - term cost - performance is significantly better than that of wooden pallets. Calculated over a 10 - year period, plastic pallets need to be replaced less frequently, and they support recycling (Xuan Sheng provides environmentally friendly recycling services), with comprehensive costs reduced by 40% - 60%.


3. How to Extend the Lifespan of Plastic Pallets?

Customization Based on Demand

Select suitable materials and structures according to industry characteristics (such as food, medicine, and chemical industry). For example, Xuan Sheng designs low - temperature - resistant pallets (- 30°C anti - brittle fracture) for cold - chain logistics or high - load anti - static pallets for the automotive industry.


Standardized Use

  • Avoid forklifts hitting the edges of pallets.

  • The single - time load should not exceed 80% of the dynamic load - bearing standard.


Regular Inspection and Maintenance

When cracks or deformations are found, contact the after - sales service team of Xuan Sheng in a timely manner. Some models support local repairs.


Scientific Storage

  • Avoid open - air storage to reduce direct ultraviolet radiation.

  • Use special brackets to disperse pressure when stacking.


Upgrade to Folding Pallets

Xuan Sheng's folding pallets (such as the Nexara series) can reduce space occupation when idle and reduce handling wear rates.


4. How Does Xuan Sheng Create "Extra - Long - Lifespan" Plastic Pallets?

Material Innovation

Improve the wear - resistance and anti - aging performance of materials through nano - enhancement technology, anti - UV additives, etc.


Intelligent Production

120 precision injection - molding machines (160T - 2800T) ensure uniform product density and reduce structural defects.


Industry - Specific Customization Solutions

For the different needs of industries such as food, agriculture, and machinery, Xuan Sheng provides a full - process ODM service from mold development to material composition. For example:


  • Food Industry: Antibacterial materials + easy - to - clean design.

  • Chemical Industry: Acid - and alkali - resistant coatings + anti - slip patterns.


Strict Quality Inspection

Each batch of products passes ISO9001 standard tests, including drop tests, compression tests, and fatigue life simulations.

plastic pallet manufacturing

5. Three Reasons to Choose Xuan Sheng

  • 30 Years of Technical Accumulation: Leading - edge lightweight design and material science research and development capabilities in the industry.

  • One - Stop Solution: Covers the entire life cycle from product design, production to after - sales maintenance.

  • Global Service Network: Four production bases in China (Jiangsu, Sichuan, Hubei) support rapid delivery.


Conclusion

The lifespan of a plastic pallet is not a fixed value but the result of the combined effects of materials, processes, use, and maintenance. Manufacturer Xuan Sheng can provide standardized pallets with a lifespan of 5 - 8 years by selecting new high - density polyethylene (HDPE) and polypropylene (PP) materials and combining automated injection - molding processes, and also supports customized solutions. Enterprises need to optimize the whole - life - cycle management according to their own needs to achieve a double improvement in cost and efficiency.


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Factory Address

Factory1: No.45, Xingchen Road, Hengshanqiao Town, Wujin District, Changzhou City, Jiangsu Province, China

Factory2: No.32, Xingchen Road, Wujin District, Chang zhou City, Jiangsu Province

Factory3: No. 8, Section 8, Xiangtan Road, Guanghan City, Deyang City, Sichuan Province

Factory4: No.29, Luohu Road, Economic Development Zone, Yingcheng City, Hubei Province

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